polish scheduling with transitions sat

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Laurent Perron
2018-09-17 11:15:27 +02:00
parent 16cbba9944
commit f48a402d6c

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@@ -1,238 +1,236 @@
# -*- coding: utf-8 -*-
"""
Scheduling problem with transition time between tasks and transitions costs.
@author: CSLiu2
"""
from __future__ import print_function
from __future__ import absolute_import
from __future__ import division
from collections import defaultdict
from ortools.sat.python import cp_model
import pandas as pd
import datetime
#------------------------------------------------------------------------------
# Intermediate solution printer
class SolutionPrinter(cp_model.CpSolverSolutionCallback):
"""Print intermediate solutions."""
def __init__(self):
cp_model.CpSolverSolutionCallback.__init__(self)
self.__solution_count = 0
def OnSolutionCallback(self):
print('Solution %i, time = %f s, objective = %i, makespan = %i' %
(self.__solution_count, self.WallTime(), self.ObjectiveValue(),
self.Value(makespan)))
self.__solution_count += 1
#------------------------------------------------------------------------------
jobs = [[[(100, 0, 'R6'), (2, 1, 'R6')]], [[(2, 0, 'R3'), (100, 1, 'R3')]],
[[(100, 0, 'R1'), (16, 1, 'R1')]], [[(1, 0, 'R1'), (38, 1, 'R1')]],
[[(14, 0, 'R1'), (10, 1, 'R1')]], [[(16, 0, 'R3'), (17, 1, 'R3')]],
[[(14, 0, 'R3'), (14, 1, 'R3')]], [[(14, 0, 'R3'), (15, 1, 'R3')]],
[[(14, 0, 'R3'), (13, 1, 'R3')]], [[(100, 0, 'R1'), (38, 1, 'R1')]]]
#------------------------------------------------------------------------------
# Helper data
num_jobs = len(jobs)
all_jobs = range(num_jobs)
num_all_tasks = sum(len(jobs[i]) for i in range(num_jobs))
num_machines = 2
all_machines = range(num_machines)
#------------------------------------------------------------------------------
# Model
model = cp_model.CpModel()
#------------------------------------------------------------------------------
# Sum each lot longest process time for max makespan
horizon = 0
for job in jobs:
for task in job:
max_task_duration = 0
for alternative in task:
max_task_duration = max(max_task_duration, alternative[0])
horizon += max_task_duration
print('Horizon = %i' % horizon)
#------------------------------------------------------------------------------
# Scan the jobs and create the relevant variables and intervals.
intervals_per_resources = defaultdict(list)
starts = {} # indexed by (job_id, task_id).
All_Info_M = [] # indexed by (job_id, task_id, alt_id)
presences = {} # indexed by (job_id, task_id, alt_id).
job_ends = []
for job_id in all_jobs:
job = jobs[job_id]
num_tasks = len(job)
previous_end = None
for task_id in range(num_tasks):
task = job[task_id]
min_duration = task[0][0]
max_duration = task[0][0]
num_alternatives = len(task)
all_alternatives = range(num_alternatives)
for alt_id in range(1, num_alternatives):
alt_duration = task[alt_id][0]
min_duration = min(min_duration, alt_duration)
max_duration = max(max_duration, alt_duration)
# Create main interval for the task
suffix_name = '_j%i_t%i' % (job_id, task_id)
start = model.NewIntVar(0, horizon, 'start' + suffix_name)
duration = model.NewIntVar(min_duration, max_duration,
'duration' + suffix_name)
end = model.NewIntVar(0, horizon, 'end' + suffix_name)
interval = model.NewIntervalVar(start, duration, end,
'interval' + suffix_name)
# Store the start for the solution
starts[(job_id, task_id)] = start
# Add precedence with previous task in the same job
if previous_end:
model.Add(start >= previous_end)
previous_end = end
# Create alternative intervals
if num_alternatives > 1:
l_presences = []
for alt_id in all_alternatives:
### add to link interval with eqp constraint
### process time = -1 cannot be processed at this machine
if jobs[job_id][task_id][alt_id][0] == -1:
continue
alt_suffix = '_j%i_t%i_a%i' % (job_id, task_id, alt_id)
l_presence = model.NewBoolVar('presence' + alt_suffix)
l_start = model.NewIntVar(0, horizon, 'start' + alt_suffix)
l_duration = task[alt_id][0]
l_end = model.NewIntVar(0, horizon, 'end' + alt_suffix)
l_interval = model.NewOptionalIntervalVar(
l_start, l_duration, l_end, l_presence, 'interval' + alt_suffix)
l_presences.append(l_presence)
# Link the master variables with the local ones
model.Add(start == l_start).OnlyEnforceIf(l_presence)
model.Add(duration == l_duration).OnlyEnforceIf(l_presence)
model.Add(end == l_end).OnlyEnforceIf(l_presence)
# Add the local interval to the right machine
intervals_per_resources[task[alt_id][1]].append(l_interval)
# Store the presences for the solution.
presences[(job_id, task_id, alt_id)] = l_presence
All_Info_M.append([
job_id, task_id, alt_id, l_presence, l_start, l_end,
jobs[job_id][task_id][alt_id][2]
])
# Only one machine can process each lot
model.Add(sum(l_presences) == 1)
else:
intervals_per_resources[task[0][1]].append(interval)
presences[(job_id, task_id, 0)] = model.NewIntVar(1, 1, '')
job_ends.append(previous_end)
#--------------------------------------------------------------------------------------------
All_Info_DF = pd.DataFrame(
All_Info_M,
columns=[
'JOB', 'TASK', 'MACHINE', 'PRESENCE', 'START', 'END',
'Resource_id'
])
# Create machines constraints nonoverlap process
for machine_id in all_machines:
intervals = intervals_per_resources[machine_id]
if len(intervals) > 1:
model.AddNoOverlap(intervals)
#--------------------------------------------------------------------------------------------
# Transition time and transition costs using a circuit constraints.
switch_literals = []
for machine_id in all_machines:
STARTS = All_Info_DF[All_Info_DF['MACHINE'] ==
machine_id]['START'].values.tolist()
ENDS = All_Info_DF[All_Info_DF['MACHINE'] ==
machine_id]['END'].values.tolist()
PRESENCES = All_Info_DF[All_Info_DF['MACHINE'] ==
machine_id]['PRESENCE'].values.tolist()
Resource = All_Info_DF[All_Info_DF['MACHINE'] ==
machine_id]['Resource_id'].values.tolist()
intervals = intervals_per_resources[machine_id]
arcs = []
for i in range(len(STARTS)):
arcs.append([0, i + 1, model.NewBoolVar('')])
arcs.append([i + 1, 0, model.NewBoolVar('')])
arcs.append([i + 1, i + 1, PRESENCES[i].Not()]) # Self arc.
for j in range(len(STARTS)):
lit = model.NewBoolVar('%i follows %i' % (j, i))
if i == j:
model.Add(lit == 0)
else:
arcs.append([i + 1, j + 1, lit])
model.AddImplication(lit, PRESENCES[i])
model.AddImplication(lit, PRESENCES[j])
# Compute the transition time if task j is the successor of task i.
if Resource[i] != Resource[j]:
transition_time = 3
switch_literals.append(lit)
else:
transition_time = 0
model.Add(STARTS[j] >= ENDS[i] + transition_time).OnlyEnforceIf(lit)
model.AddCircuit(arcs)
#--------------------------------------------------------------------------------------------
# Objective
makespan = model.NewIntVar(0, horizon, 'makespan')
model.AddMaxEquality(makespan, job_ends)
makespan_weight = 1
transition_weight = 5
model.Minimize(makespan * makespan_weight +
sum(switch_literals) * transition_weight)
#--------------------------------------------------------------------------------------------
# Solve
solver = cp_model.CpSolver()
solver.parameters.max_time_in_seconds = 60 * 60 * 2
solution_printer = SolutionPrinter()
start_time = datetime.datetime.now()
print(start_time)
status = solver.SolveWithSolutionCallback(model, solution_printer)
#--------------------------------------------------------------------------------------------
# Print solution
if status == cp_model.FEASIBLE or status == cp_model.OPTIMAL:
for job_id in all_jobs:
for task_id in range(len(jobs[job_id])):
start_value = solver.Value(starts[(job_id, task_id)])
machine = 0
duration = 0
select = 0
for alt_id in range(len(jobs[job_id][task_id])):
resource_id = jobs[job_id][task_id][alt_id][2]
if solver.Value(presences[(job_id, task_id, alt_id)]):
duration = jobs[job_id][task_id][alt_id][0]
machine = jobs[job_id][task_id][alt_id][1]
select = alt_id
print(' Job %i starts at %i (alt %i, machine %i, duration %i)' %
(job_id, start_value, select, machine, duration))
print('Solve status: %s' % solver.StatusName(status))
print('Optimal objective value: %i' % solver.ObjectiveValue())
print('Makespan: %i' % solver.Value(makespan))
# -*- coding: utf-8 -*-
"""Scheduling problem with transition time between tasks and transitions costs.
@author: CSLiu2
"""
from __future__ import print_function
from __future__ import absolute_import
from __future__ import division
import collections
from ortools.sat.python import cp_model
def main():
"""Solves the scheduling with transitions problem."""
#------------------------------------------------------------------------------
# Intermediate solution printer
class SolutionPrinter(cp_model.CpSolverSolutionCallback):
"""Print intermediate solutions."""
def __init__(self):
cp_model.CpSolverSolutionCallback.__init__(self)
self.__solution_count = 0
def OnSolutionCallback(self):
print('Solution %i, time = %f s, objective = %i, makespan = %i' %
(self.__solution_count, self.WallTime(), self.ObjectiveValue(),
self.Value(makespan)))
self.__solution_count += 1
#------------------------------------------------------------------------------
jobs = [[[(100, 0, 'R6'), (2, 1, 'R6')]], [[(2, 0, 'R3'), (100, 1, 'R3')]],
[[(100, 0, 'R1'), (16, 1, 'R1')]], [[(1, 0, 'R1'), (38, 1, 'R1')]],
[[(14, 0, 'R1'), (10, 1, 'R1')]], [[(16, 0, 'R3'), (17, 1, 'R3')]],
[[(14, 0, 'R3'), (14, 1, 'R3')]], [[(14, 0, 'R3'), (15, 1, 'R3')]],
[[(14, 0, 'R3'), (13, 1, 'R3')]], [[(100, 0, 'R1'), (38, 1, 'R1')]]]
#------------------------------------------------------------------------------
# Helper data
num_jobs = len(jobs)
all_jobs = range(num_jobs)
num_machines = 2
all_machines = range(num_machines)
#------------------------------------------------------------------------------
# Model
model = cp_model.CpModel()
#------------------------------------------------------------------------------
# Sum each lot longest process time for max makespan
horizon = 0
for job in jobs:
for task in job:
max_task_duration = 0
for alternative in task:
max_task_duration = max(max_task_duration, alternative[0])
horizon += max_task_duration
print('Horizon = %i' % horizon)
#------------------------------------------------------------------------------
# Scan the jobs and create the relevant variables and intervals.
intervals_per_machines = collections.defaultdict(list)
presences_per_machines = collections.defaultdict(list)
starts_per_machines = collections.defaultdict(list)
ends_per_machines = collections.defaultdict(list)
resources_per_machines = collections.defaultdict(list)
job_starts = {} # indexed by (job_id, task_id).
job_presences = {} # indexed by (job_id, task_id, alt_id).
job_ends = []
for job_id in all_jobs:
job = jobs[job_id]
num_tasks = len(job)
previous_end = None
for task_id in range(num_tasks):
task = job[task_id]
min_duration = task[0][0]
max_duration = task[0][0]
num_alternatives = len(task)
all_alternatives = range(num_alternatives)
for alt_id in range(1, num_alternatives):
alt_duration = task[alt_id][0]
min_duration = min(min_duration, alt_duration)
max_duration = max(max_duration, alt_duration)
# Create main interval for the task
suffix_name = '_j%i_t%i' % (job_id, task_id)
start = model.NewIntVar(0, horizon, 'start' + suffix_name)
duration = model.NewIntVar(min_duration, max_duration,
'duration' + suffix_name)
end = model.NewIntVar(0, horizon, 'end' + suffix_name)
interval = model.NewIntervalVar(start, duration, end,
'interval' + suffix_name)
# Store the start for the solution
job_starts[(job_id, task_id)] = start
# Add precedence with previous task in the same job
if previous_end:
model.Add(start >= previous_end)
previous_end = end
# Create alternative intervals
if num_alternatives > 1:
l_presences = []
for alt_id in all_alternatives:
### add to link interval with eqp constraint
### process time = -1 cannot be processed at this machine
if jobs[job_id][task_id][alt_id][0] == -1:
continue
alt_suffix = '_j%i_t%i_a%i' % (job_id, task_id, alt_id)
l_presence = model.NewBoolVar('presence' + alt_suffix)
l_start = model.NewIntVar(0, horizon, 'start' + alt_suffix)
l_duration = task[alt_id][0]
l_end = model.NewIntVar(0, horizon, 'end' + alt_suffix)
l_interval = model.NewOptionalIntervalVar(
l_start, l_duration, l_end, l_presence, 'interval' + alt_suffix)
l_presences.append(l_presence)
l_machine = task[alt_id][1]
l_type = task[alt_id][2]
# Link the master variables with the local ones
model.Add(start == l_start).OnlyEnforceIf(l_presence)
model.Add(duration == l_duration).OnlyEnforceIf(l_presence)
model.Add(end == l_end).OnlyEnforceIf(l_presence)
# Add the local variables to the right machine
intervals_per_machines[l_machine].append(l_interval)
starts_per_machines[l_machine].append(l_start)
ends_per_machines[l_machine].append(l_end)
presences_per_machines[l_machine].append(l_presence)
resources_per_machines[l_machine].append(l_type)
# Store the presences for the solution.
job_presences[(job_id, task_id, alt_id)] = l_presence
# Only one machine can process each lot
model.Add(sum(l_presences) == 1)
else:
intervals_per_machines[task[0][1]].append(interval)
job_presences[(job_id, task_id, 0)] = model.NewIntVar(1, 1, '')
job_ends.append(previous_end)
#--------------------------------------------------------------------------------------------
# Create machines constraints nonoverlap process
for machine_id in all_machines:
intervals = intervals_per_machines[machine_id]
if len(intervals) > 1:
model.AddNoOverlap(intervals)
#--------------------------------------------------------------------------------------------
# Transition times and transition costs using a circuit constraints.
switch_literals = []
for machine_id in all_machines:
machine_starts = starts_per_machines[machine_id]
machine_ends = ends_per_machines[machine_id]
machine_presences = presences_per_machines[machine_id]
machine_resources = resources_per_machines[machine_id]
intervals = intervals_per_machines[machine_id]
arcs = []
num_machine_tasks = len(machine_starts)
all_machine_tasks = range(num_machine_tasks)
for i in all_machine_tasks:
arcs.append([0, i + 1, model.NewBoolVar('')])
arcs.append([i + 1, 0, model.NewBoolVar('')])
arcs.append([i + 1, i + 1, machine_presences[i].Not()]) # Self arc.
for j in all_machine_tasks:
lit = model.NewBoolVar('%i follows %i' % (j, i))
if i == j:
model.Add(lit == 0)
else:
arcs.append([i + 1, j + 1, lit])
model.AddImplication(lit, machine_presences[i])
model.AddImplication(lit, machine_presences[j])
# Compute the transition time if task j is the successor of task i.
if machine_resources[i] != machine_resources[j]:
transition_time = 3
switch_literals.append(lit)
else:
transition_time = 0
# We add the reified transition to link the literals with the times of the tasks.
model.Add(machine_starts[j] >= machine_ends[i] +
transition_time).OnlyEnforceIf(lit)
model.AddCircuit(arcs)
#--------------------------------------------------------------------------------------------
# Objective
makespan = model.NewIntVar(0, horizon, 'makespan')
model.AddMaxEquality(makespan, job_ends)
makespan_weight = 1
transition_weight = 5
model.Minimize(makespan * makespan_weight +
sum(switch_literals) * transition_weight)
#--------------------------------------------------------------------------------------------
# Solve
solver = cp_model.CpSolver()
solver.parameters.max_time_in_seconds = 60 * 60 * 2
solution_printer = SolutionPrinter()
status = solver.SolveWithSolutionCallback(model, solution_printer)
#--------------------------------------------------------------------------------------------
# Print solution
if status == cp_model.FEASIBLE or status == cp_model.OPTIMAL:
for job_id in all_jobs:
for task_id in range(len(jobs[job_id])):
start_value = solver.Value(job_starts[(job_id, task_id)])
machine = 0
duration = 0
select = 0
for alt_id in range(len(jobs[job_id][task_id])):
if solver.BooleanValue(job_presences[(job_id, task_id, alt_id)]):
duration = jobs[job_id][task_id][alt_id][0]
machine = jobs[job_id][task_id][alt_id][1]
select = alt_id
print(' Job %i starts at %i (alt %i, machine %i, duration %i)' %
(job_id, start_value, select, machine, duration))
print('Solve status: %s' % solver.StatusName(status))
print('Objective value: %i' % solver.ObjectiveValue())
print('Makespan: %i' % solver.Value(makespan))
if __name__ == '__main__':
main()