#!/usr/bin/env python3 # Copyright 2010-2022 Google LLC # Licensed under the Apache License, Version 2.0 (the "License"); # you may not use this file except in compliance with the License. # You may obtain a copy of the License at # # http://www.apache.org/licenses/LICENSE-2.0 # # Unless required by applicable law or agreed to in writing, software # distributed under the License is distributed on an "AS IS" BASIS, # WITHOUT WARRANTIES OR CONDITIONS OF ANY KIND, either express or implied. # See the License for the specific language governing permissions and # limitations under the License. """Reader and solver of the single assembly line balancing problem. from https://assembly-line-balancing.de/salbp/: The simple assembly line balancing problem (SALBP) is the basic optimization problem in assembly line balancing research. Given is a set of tasks each of which has a deterministic task time. The tasks are partially ordered by precedence relations defining a precedence graph as depicted below. It reads .alb files: https://assembly-line-balancing.de/wp-content/uploads/2017/01/format-ALB.pdf and solves the corresponding problem. """ import collections import re from typing import Sequence from absl import app from absl import flags from google.protobuf import text_format from ortools.sat.python import cp_model _INPUT = flags.DEFINE_string('input', '', 'Input file to parse and solve.') _PARAMS = flags.DEFINE_string('params', '', 'Sat solver parameters.') _OUTPUT_PROTO = flags.DEFINE_string( 'output_proto', '', 'Output file to write the cp_model proto to.') _MODEL = flags.DEFINE_string('model', 'boolean', 'Model used: boolean, scheduling, greedy') class SectionInfo(object): """Store model information for each section of the input file.""" def __init__(self): self.value = None self.index_map = {} self.set_of_pairs = set() def __str__(self): if self.index_map: return f'SectionInfo(index_map={self.index_map})' elif self.set_of_pairs: return f'SectionInfo(set_of_pairs={self.set_of_pairs})' elif self.value is not None: return f'SectionInfo(value={self.value})' else: return 'SectionInfo()' def read_model(filename): """Reads a .alb file and returns the model.""" current_info = SectionInfo() model = {} with open(filename, 'r') as input_file: print(f'Reading model from \'{filename}\'') section_name = '' for line in input_file: stripped_line = line.strip() if not stripped_line: continue match_section_def = re.match(r'<([\w\s]+)>', stripped_line) if match_section_def: section_name = match_section_def.group(1) if section_name == 'end': continue current_info = SectionInfo() model[section_name] = current_info continue match_single_number = re.match(r'^([0-9]+)$', stripped_line) if match_single_number: current_info.value = int(match_single_number.group(1)) continue match_key_value = re.match(r'^([0-9]+)\s+([0-9]+)$', stripped_line) if match_key_value: key = int(match_key_value.group(1)) value = int(match_key_value.group(2)) current_info.index_map[key] = value continue match_pair = re.match(r'^([0-9]+),([0-9]+)$', stripped_line) if match_pair: left = int(match_pair.group(1)) right = int(match_pair.group(2)) current_info.set_of_pairs.add((left, right)) continue print(f'Unrecognized line \'{stripped_line}\'') return model def print_stats(model): print('Model Statistics') for key, value in model.items(): print(f' - {key}: {value}') def solve_model_greedily(model): """Compute a greedy solution.""" print('Solving using a Greedy heuristics') num_tasks = model['number of tasks'].value all_tasks = range(1, num_tasks + 1) # Tasks are 1 based in the data. precedences = model['precedence relations'].set_of_pairs durations = model['task times'].index_map cycle_time = model['cycle time'].value weights = collections.defaultdict(int) successors = collections.defaultdict(list) candidates = set(all_tasks) for before, after in precedences: weights[after] += 1 successors[before].append(after) if after in candidates: candidates.remove(after) assignment = {} current_pod = 0 residual_capacity = cycle_time while len(assignment) < num_tasks: if not candidates: print('error empty') break best = -1 best_slack = cycle_time best_duration = 0 for c in candidates: duration = durations[c] slack = residual_capacity - duration if slack < best_slack and slack >= 0: best_slack = slack best = c best_duration = duration if best == -1: current_pod += 1 residual_capacity = cycle_time continue candidates.remove(best) assignment[best] = current_pod residual_capacity -= best_duration for succ in successors[best]: weights[succ] -= 1 if weights[succ] == 0: candidates.add(succ) del weights[succ] print(f' greedy solution uses {current_pod + 1} pods.') return assignment def solve_boolean_model(model, hint): """Solve the given model.""" print('Solving using the Boolean model') # Model data num_tasks = model['number of tasks'].value all_tasks = range(1, num_tasks + 1) # Tasks are 1 based in the model. durations = model['task times'].index_map precedences = model['precedence relations'].set_of_pairs cycle_time = model['cycle time'].value num_pods = max(p for _, p in hint.items()) + 1 if hint else num_tasks - 1 all_pods = range(num_pods) model = cp_model.CpModel() # assign[t, p] indicates if task t is done on pod p. assign = {} # possible[t, p] indicates if task t is possible on pod p. possible = {} # Create the variables for t in all_tasks: for p in all_pods: assign[t, p] = model.NewBoolVar(f'assign_{t}_{p}') possible[t, p] = model.NewBoolVar(f'possible_{t}_{p}') # active[p] indicates if pod p is active. active = [model.NewBoolVar(f'active_{p}') for p in all_pods] # Each task is done on exactly one pod. for t in all_tasks: model.AddExactlyOne([assign[t, p] for p in all_pods]) # Total tasks assigned to one pod cannot exceed cycle time. for p in all_pods: model.Add( sum(assign[t, p] * durations[t] for t in all_tasks) <= cycle_time) # Maintain the possible variables: # possible at pod p -> possible at any pod after p for t in all_tasks: for p in range(num_pods - 1): model.AddImplication(possible[t, p], possible[t, p + 1]) # Link possible and active variables. for t in all_tasks: for p in all_pods: model.AddImplication(assign[t, p], possible[t, p]) if p > 1: model.AddImplication(assign[t, p], possible[t, p - 1].Not()) # Precedences. for before, after in precedences: for p in range(1, num_pods): model.AddImplication(assign[before, p], possible[after, p - 1].Not()) # Link active variables with the assign one. for p in all_pods: all_assign_vars = [assign[t, p] for t in all_tasks] for a in all_assign_vars: model.AddImplication(a, active[p]) model.AddBoolOr(all_assign_vars + [active[p].Not()]) # Force pods to be contiguous. This is critical to get good lower bounds # on the objective, even if it makes feasibility harder. for p in range(1, num_pods): model.AddImplication(active[p - 1].Not(), active[p].Not()) for t in all_tasks: model.AddImplication(active[p].Not(), possible[t, p - 1]) # Objective. model.Minimize(sum(active)) # Add search hinting from the greedy solution. for t in all_tasks: model.AddHint(assign[t, hint[t]], 1) if _OUTPUT_PROTO.value: print(f'Writing proto to {_OUTPUT_PROTO.value}') model.ExportToFile(_OUTPUT_PROTO.value) # Solve model. solver = cp_model.CpSolver() if _PARAMS.value: text_format.Parse(_PARAMS.value, solver.parameters) solver.parameters.log_search_progress = True solver.Solve(model) def solve_scheduling_model(model, hint): """Solve the given model using a cumutive model.""" print('Solving using the scheduling model') # Model data num_tasks = model['number of tasks'].value all_tasks = range(1, num_tasks + 1) # Tasks are 1 based in the data. durations = model['task times'].index_map precedences = model['precedence relations'].set_of_pairs cycle_time = model['cycle time'].value num_pods = max(p for _, p in hint.items()) + 1 if hint else num_tasks model = cp_model.CpModel() # pod[t] indicates on which pod the task is performed. pods = {} for t in all_tasks: pods[t] = model.NewIntVar(0, num_pods - 1, f'pod_{t}') # Create the variables intervals = [] demands = [] for t in all_tasks: interval = model.NewFixedSizeIntervalVar(pods[t], 1, '') intervals.append(interval) demands.append(durations[t]) # Add terminating interval as the objective. obj_var = model.NewIntVar(1, num_pods, 'obj_var') obj_size = model.NewIntVar(1, num_pods, 'obj_duration') obj_interval = model.NewIntervalVar(obj_var, obj_size, num_pods + 1, 'obj_interval') intervals.append(obj_interval) demands.append(cycle_time) # Cumulative constraint. model.AddCumulative(intervals, demands, cycle_time) # Precedences. for before, after in precedences: model.Add(pods[after] >= pods[before]) # Objective. model.Minimize(obj_var) # Add search hinting from the greedy solution. for t in all_tasks: model.AddHint(pods[t], hint[t]) if _OUTPUT_PROTO.value: print(f'Writing proto to{_OUTPUT_PROTO.value}') model.ExportToFile(_OUTPUT_PROTO.value) # Solve model. solver = cp_model.CpSolver() if _PARAMS.value: text_format.Parse(_PARAMS.value, solver.parameters) solver.parameters.log_search_progress = True solver.Solve(model) def main(argv: Sequence[str]) -> None: if len(argv) > 1: raise app.UsageError('Too many command-line arguments.') model = read_model(_INPUT.value) print_stats(model) greedy_solution = solve_model_greedily(model) if _MODEL.value == 'boolean': solve_boolean_model(model, greedy_solution) elif _MODEL.value == 'scheduling': solve_scheduling_model(model, greedy_solution) if __name__ == '__main__': app.run(main)